wheeled air compressor
By Published On: October 9, 2024Views: 98

Wheeled air compressors are widely used for driving various pneumatic tools(such as sanders, ratchet wrenches, grinders), pneumatic conveying, combustion air supply, and facility ventilation in industries that require portable compressed air, such as mining, construction, drilling, shipbuilding, water conservancy, energy, and oil&gas. This guide will answer all your questions about the principles and applications of wheeled air compressors.

What is wheeled air compressor?

Wheeled air compressors are portable air compressors with sturdy wheels that have the same functions and operating capacity options as other stationary air compressors. However, compared with conventional stationary air compressors, they are smaller, lighter, more compact and more portable. Wheeled air compressors are usually equipped with handles, wheels, frame and tow bar, thus they can be easily carried from a job site to another.

In addition, wheeled air compressors can also be configured with some additional features as needed to enhance portability and usability at construction sites or drilling sites. For example, by configuring all-terrain wheels as well as traction systems and lifting rings can make them easy to carry and move even in harsh terrain conditions. There are also wheeled air compressor models that designed for quiet operation in dental studio, as well as small air compressors designed for household.

The air compressor with wheels packs a lot of power even in a small size and can easily cope with various different operating needs, making it perfect for DIYers installing hardwood floors or tackling other projects.

With the small air compressor with wheels, car tires can be easily inflated on the go. With the quiet small air compressor with wheels which produces less noise, making it more comfortable whether working indoors or outdoors.

Kotech KDP Seires stageV Tier4 portable air compressor

(Kotech KDP Seires stageV Tier4 portable air compressor)

Types of air compressor with wheels

Diesel air compressor with wheels: This type of wheeled air compressor is driven by diesel engine and uses a screw or piston air compressor system to pressurize air. They are the most commonly used type of wheeled air compressor.

Diesel allows them to be independent of the power grid and provide compressed air in remote mines or road work sites. And the work-efficiency, airflow, and air pressure of portable diesel compressors can maintain the best status regardless of electricity and voltage fluctuation

Gasoline air compressor with wheels: Gasoline air compressors are similar to diesel air compressors. They both consume easily accessible fossil fuels as power to compress air, but gasoline is not as thermally efficient as diesel and does not release as much heat. Therefore, gasoline air compressors are less efficient than diesel air compressors and are not as widely used as diesel air compressors with wheels.

gasoline air compressors

Electrical air compressor with wheels: These compressors are usually battery power air compressors, equipped with high-density batteries. They are more environmentally friendly than gasoline and diesel air compressors with wheels, have no additional carbon emissions, and can even be charged using solar energy.

They are also relatively light, small, and compact. However, their efficiency is limited by the battery and they cannot work for long periods of time. When the battery is exhausted, they have to suspend working and wait for charging.

Advantages of using wheeled air compressors

Easy to carry:

Wheeled air compressors usually adopt wheeled chassis and trailer design, which is easy to carry, so they can be easily connected to any means of transportation and easily carried to remote areas in mining, construction, and other industries.

Small and lightweight:

In order to improve portability and usability, wheeled air compressors are generally compact, small in size, light in weight, and occupy less space, which is convenient for rapid deployment and use in different occasions, providing strong support for the flexibility and adaptability of users.

Strong adaptability:

Air compressor with wheels have strong adaptability, and the air flow and exhaust pressure are generally not affected by the power supply voltage, and they always maintain high efficiency. This feature enables it to cope with various complex use environments, whether it is industrial production, construction or emergency rescue, it can provide a stable and reliable compressed air supply.

Stable and reliable operation:

Air compressor with wheels have good balance and can maintain stable operation effects anywhere. In addition, wheeled air compressors also have good noise and vibration reduction effects, low noise and smooth operation, which effectively ensure the safety and stability of the machine.

Cost-efficient:

The design of the traction air compressor saves fuel or energy and requires less maintenance. It can help users use these machines for longer and save a lot of operating and maintenance costs.

Easy to install and maintain:

wheeled air compressors are plug-and-play, and are extremely easy to install and operate. These compressors have fewer parts and wearing parts, and the overhaul interval can reach 40,000 to 80,000 hours. Users do not need to perform frequent maintenance, which reduces operating costs and improves the efficiency of equipment use.

Wide variety:

They have a variety of tank sizes and CFM and PSI capacities to meet the needs of different industries and applications, allowing you to easily choose a model that meets your budget and unique compressed air generation requirements.

Durability:

The high protection level of the wheel barrow air compressor ensures its stable operation and long life, allowing it to operate normally in harsh weather or environment. It is very suitable for use in remote areas without a calm and clean indoor space.

Safety:

Wheel barrow air compressors are equipped with additional safety features because they are designed for hazardous locations such as mining and construction. Therefore, you can use them with confidence.

Applications of wheeled air compressors

Construction: Wheeled air compressors can be used for spraying, sandblasting, demolition, cleaning and drying at construction sites.

Mining: Wheeled air compressors can be used for pneumatic conveying, blasting and ventilation in mines. All operating pipelines, including auxiliary fans, blowers, and transportation systems, are driven by compressed air.

Compressed Air Usage in the Mining Industry

Highways and bridges: Wheeled air compressors can be used for construction, cleaning, maintenance and repair of roads and bridges.

Garage: Small air compressors with wheels are widely used in home garages, repair shops, car wash compressors, and many others to help drive pneumatic tools and complete work.

Drilling: Wheel barrow air compressors are widely used in drilling, digging, and oil well exploration industries. The most prominent of these are sandblasting, driving pneumatic picks and drill bits.

Industry: Wheeled air compressors can be used in industrial production for pneumatic tools, pneumatic machinery, and automation equipment, etc., improving the efficiency and productivity of factories.

Agriculture: Wheeled air compressor technology has been revolutionized over the years and can be used for applications on plants, airbrush compressors, and spraying pesticides on crops through MPAC or HPAC induction.

How to select the right wheeled air compressor for your application?

How to select the right wheeled air compressor for your application

Proper compressor selection is an important part of being able to bring benefits. Choosing the right air compressor not only saves energy, shortens cycle times, reduces requirements, but also reduces the maintenance pressure of old air compressors. The key requirements for selecting the right wheeled air compressor are to understand the actual air consumption, the need to manage compressed air, and the operating environment and usage time of the equipment.

Power capacity: Wheel barrow air compressor motors are available in a variety of horsepower options. Make sure to select a model with enough power to handle the most demanding applications.

Air tank capacity: Compressors have a variety of air tank capacities. The more sufficient the air tank capacity, the less likely you are to run out of air during the work process, and the less air compressor downtime when operating high-demand tools or continuous use.

Maximum pressure: Pounds per square inch (PSI) indicates the amount of force that the air compressor can deliver. Compare the psia to bar and the maximum PSI level of the wheel barrow air compressor should exceed the needs of the air tools that require the largest amount of air.

Air flow delivery capacity: Cubic feet per minute (CFM) is the unit of measurement of air flow within the compressor. Compare the scfm vs cfm of two wheel barrow air compressors and select the one that can produce enough CFM capacity to meet the CFM requirements of the tools you need to power. The greater the CFM, the wheel barrow air compressor can provide enough compressed air for more jobs.

CFM

Oil vs oil free air compressors: Many people tend to choose oil-free models when choosing a wheel barrow air compressor. Oil-free compressors have no lubricant, so they are lighter and easier to transport. On the other hand, oil-flooded compressors are more durable and better suited for heavy-duty applications that require higher CFM and PSI.

Duty cycle: The duty cycle of a compressor refers to the percentage of time the motor is running versus idling. Most air compressor models have a standard cycle time of 60%. If you run the unit at a level higher than its maximum duty cycle, the excess heat will cause it to wear out faster, or cause compressor overload tripping.

Preventive maintenance of wheeled air compressor

Regular maintenance of wheeled air compressors can effectively avoid equipment failures and errors caused by wear and tear, and prevent the cost of daily repairs and maintenance, but many people don’t know how to clean compressor.

The service life of air compressors will vary depending on the environment and frequency of use. Investing in a good quality wheeled air compressor, regular maintenance, and reasonable use can extend its service life. For example, lubrication and cleaning should be performed within the specified time, and the electronic control system, gas pressure, and electrical circuits should be checked regularly.

In actual use, attention should be paid to maintaining the quality of compressed air and timely repairing and testing equipment to ensure the safety and operating efficiency of the equipment and extend the service life of the wheeled air compressors.

Conclusion

As stated above, wheeled air compressors have become star products in the compressor field due to their high reliability, convenient operation and maintenance, good power balance and strong adaptability. Whether in terms of equipment performance, operational convenience or application flexibility, wheeled air compressors can provide users with excellent compressed air solutions, helping all walks of life to achieve efficient, stable and convenient production operations.

Explore Kotech’s air compressors

Kotech is an experienced wheeled air compressor manufacturer and is always the first choice of all your air compressor needs. Our team of experts is experienced and professional, and can help you solve any problem you may have on air compressors.

From selection to installation to maintenance, we can provide a complete guide including optimal advice and solutions for your project. Contact us today to learn more about the air compressors we manufactured.